Aeroengineer1

@aeroengineer1.bsky.social

I design things for fun and a living. I play with everything from submarines, 3D printers, airplanes, and electronics.

Anyone have experience with Velodyne Lidar unit repair? I have a VLP32C that I got of ebay. It spins up, my webcam can see the lasers shining on the walls, but it does not communicate over ethernet and there are no activity lights on the ethernet port.

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I am reprinting a lampshade that I designed almost 8 years ago. This time I printed both pieces in PETG with a 0.8mm nozzle. The first time, the clear was printed in PLA and at 0.4mm. The green PETG was still wet despite drying it, so I will need to reprint it.

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What can you do for ~$3 in filament? Custom print a shelf to hold your NAS, Router, and Doorbell Base Station. Over Christmas break, I was able to clean up all of our wireless networking space such that it is a much cleaner installation and in a better location for speed and space utilization.

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Am I the only one that uses drawing to maintain focus during classes or talks? I find it helps me to focus on what is being said while being able to ignore other outside distractions. This was my latest sketch of my Santa hat and an ornament on a wood floor.

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Continuing with my concept development for an RC 1:72 @BMT_Defence SSGT submarine. I have found a clean path for wiring as well as making the fins and propulsor shroud separable. The only compromise is using externally visible fasteners for the shroud.

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Today's efforts. BMT Defense SSGT concept had a rotor between structural components. Challenging for a 1:72 model! Needs to be: -Structural -Separable for assy and maintenance -Pass wires for control -Water tight Not a trivial task. Grey bar 1" x 5" (25.4mm x 127mm) for scale

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Had fun over the last few days laying out a hull plane installation for an RC model of the BMT SSGT concept from a while back. I have three different models that will all need an installation like this. I find PowerPoint is a great tool for quick layout.

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Anyone know where I can get a used Hesai connection box and cable for the QT128 devices that I just got off ebay? Conversely, anyone know of a good Automotive Ethernet (1000BASE-T) to standard ethernet converter for a good price?

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When I go ebay sniping I win... 3 for 3. Now lets hope that one of the three is serviceable. What am I going to do with three lidar units you might ask...? Well that is a great question. In the words of the wise Tevye, "I don't know"...

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I am back on the microscope project. First up, putting the mount ring on the lens adaptor. It was ~ø1mm too big & needed a hole for the lens release button. 3D printed a shim & used my 60W fiber laser to cut through the ~5mm thick AL to expose the lens release button.

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This time under the microscope is a brass gear. It is ø9.4mm, 0.2mod, 45 tooth gear. Each tooth is about 0.4mm tall. In this method, I used a cleaning pass to remove oxides off the surface. That produced a very interesting stippling effect around the cut.

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Any of my Cincy friends have a Canon EF 100mm f/2.8 Macro USM lens that I could borrow? Will be used indoors under very controlled conditions. I want to see how it will work as a digital microscope lens when paired with a Pinefeat adaptor to the RasPi High Quality Camera sensor.

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New digital microscope came today. First look is at a tiny encoder that I cut on my laser. The windows are .0027" (.07mm) nominal sized. Some things that immediately jump out are the surface oxides and potential remelted. This view gives me ideas on future process improvements.

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My most recent laser 0.2 module gears 0.8mm thick. ø9.4mm - 45 teeth ø3.4mm - 15 teeth I was also able to remove them from the frame and confirmed that they mesh. I still need to make some minor changes on the process, but custom gears in about 30min.

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What are people using for lower cost digital microscopes lately? Thinking about getting the TOMLOV TM4K-AF Max. Main use cases are electronics rework and visual inspection of features under 0.001" (.025mm). Willing to spend up to $450 if there are substantially better features.

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I went small with the laser. I got the features to 0.008" (.2mm) down to 0.004" (0.1mm) very successfully. From there, I tried to go down to 0.002" (0.05mm). The second picture is the best I could get on my current setup. I might be able to do better with a 70mm lens vs 150mm.

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I am excited about this. This is the first engineering part that I have made on my ComMarker 60W MOPA laser. It is about .010" thick, and with deep engraving, it made it through in 3 passes. I am very happy with the result. Now I need to finish my laser enclosure for it.

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